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Universal Milling Machines

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PRVOMAJSKA AG-400 CNC Milling Machine
shape
Serbia, 32313 Rudnik

PRVOMAJSKA AG-400 CNC Milling Machine

Closes in: 1d 23h
Bids: 0
3,950 €
ABENE VHF-4 Universal Milling Machine
shape
Serbia, 32313 Rudnik

ABENE VHF-4 Universal Milling Machine

Closes in: 1d 23h
Bids: 1
2,400 €
MILKO 12 Milling Machine
shape
Belgium, 9240 Zele

MILKO 12 Milling Machine

Closes in: 1d 4h
Bids: 0
1,200 €
LAGUN FTV-1S Universal Milling Machine
shape
Switzerland, 5704 Egliswil

LAGUN FTV-1S Universal Milling Machine

25/01/24 15:18
Bids: 10
1,600 €
MAZAK VARIAXIS 630-5X-II 5 Axis Machining Center
shape
Play
Hungary, 3528 Miskolc

MAZAK VARIAXIS 630-5X-II 5 Axis Machining Center

08/02/24 10:04
Bids: 3
26,000 €
HERMLE UWF902H 5-Axis Universal Milling Machine
shape
Slovenia, 3303 Gomilsko

HERMLE UWF902H 5-Axis Universal Milling Machine

14/02/24 09:09
Bids: 0
4,900 €
DECKEL FP4ATC Universal Milling Machine
shape
Germany, 94164 Sonnen

DECKEL FP4ATC Universal Milling Machine

06/02/24 11:52
Bids: 0
2,500 €
HECKERT FSS 400 E Tool milling machine - universal
shape
Play
Germany, 46342 Velen-Ramsdorf

HECKERT FSS 400 E Tool milling machine - universal

25/01/24 10:52
Bids: 2
2,600 €
MAHO MH 500 Universal Milling Machine
shape
Slovenia, 2310 Slovenska Bistrica

MAHO MH 500 Universal Milling Machine

14/02/24 09:13
Bids: 0
1,500 €
ELMAG MFB 50 LGT Milling and drilling machine
shape
Hungary, 3528 Miskolc

ELMAG MFB 50 LGT Milling and drilling machine

08/02/24 10:13
Bids: 1
1,150 €
MRF FU 100 Universal Milling Machine
shape
Spain, 48220 Abadiño

MRF FU 100 Universal Milling Machine

06/02/24 11:03
Bids: 5
510 €
MIKRON WF-62C CNC Universal Milling Machine
shape
Belgium, 9240 Zele

MIKRON WF-62C CNC Universal Milling Machine

Closes in: 1d 5h
Bids: 0
2,800 €
MAHO MH500W Universal Milling Machine
shape
Belgium, 9240 Zele

MAHO MH500W Universal Milling Machine

Closes in: 1d 5h
Bids: 0
2,800 €
DECKEL FP 1 universal milling machine
shape
Germany, 76316 Malsch/Karlsruhe

DECKEL FP 1 universal milling machine

30/01/24 09:56
Bids: 0
5,750 €
INFRATIREA FUS 25 Universal milling machine
shape
Romania, 105600 Câmpina

INFRATIREA FUS 25 Universal milling machine

Not started
Bids: 0
ARCO CHEER ENT. CO.LTD TAIWAN XYZ 1500 VS 3-axis milling machine with numerical display
shape
Romania, 410605 Oradea

ARCO CHEER ENT. CO.LTD TAIWAN XYZ 1500 VS 3-axis milling machine with numerical display

Not started
Bids: 0
HURCO BMC 25 CNC milling machine
shape
Romania, 410605 Oradea

HURCO BMC 25 CNC milling machine

Not started
Bids: 0
BRIDGEPORT Series I Interact II Milling machine CNC
shape
Romania, 410605 Oradea

BRIDGEPORT Series I Interact II Milling machine CNC

Not started
Bids: 0
Reserved
METBA MB 1 Conventional milling machine
shape
Switzerland, 6423 Seewen

METBA MB 1 Conventional milling machine

closed
Bids: 16

  1. Top sold articles of this category
  2. Definition: Universal Milling Machines
  3. Versatile metalworking with the universal milling machine
  4. Areas of application for universal mills
  5. Universal mill add-ons
  6. What do I need to know before buying a universal milling machine?
  7. Buying a used universal milling machine
  8. Hersteller von Universalfräsmaschinen

FRIEDRICH DECKEL FP1 milling machine
shape
Italy, region Torino

FRIEDRICH DECKEL FP1 milling machine

Bids: 3
BRIDGEPORT Universal Milling Machine
shape
United Kingdom (Great Britain), LU2 0JX Luton

BRIDGEPORT Universal Milling Machine

Bids: 2
GRAZIOLI LUDOR 2 milling machine
shape
Italy, region Torino

GRAZIOLI LUDOR 2 milling machine

Bids: 1
HURTH LF4 Universal Milling Machine
shape
Germany, 49779 Niederlangen

HURTH LF4 Universal Milling Machine

Bids: 2
H.ERNAULT Milling Machine
shape
Switzerland, 2555 Brügg

H.ERNAULT Milling Machine

Bids: 1

The universal milling machine is one of the most popular machine tools. Its name is quite justified, as it can be used for all milling processes. Developed in 1918 by F. Deckel, this flexible milling machine features a horizontal and vertical milling spindle, a swivel head and an adjustable longitudinal and cross slide. Modern universal milling machines are equipped with a CNC control, such as the TNC from HEIDENHAIN. Traverse paths, spindle taper, spindle speed and tool taper vary depending on the job specifications. Used milling machines from MIKRON, DECKEL MAHO, HERMLE and others can be found at Surplex - even the legendary FP1!

The universal milling machine is one of the most important types of cutting tool for metalworking alongside the universal lathe. Also known as universal mills, these machines are widely available on the market in countless versions.

The ‘universal’ part of machine’s name means that it is a versatile piece of equipment and can transform metal blocks into every type of product imaginable. Another key aspect of universal milling machines is the way in which they can be easily extended with every type of tool.

Structure of a universal mill

A universal mill comprises:

  • A work table and
  • two working spindles

The milling spindles and the milling table itself perform coordinated movements to create the finished product, which can vary based on the design and manufacturer. Generally, the table moves along an X and Y axis, while the spindles operate on the Z axis. Depending on the level of additional tools/attachments, there can also be two further movements: top-quality universal mills can rotate and pivot the table and move the milling head all around the workpiece.

Universal milling machines are available in manual, cycle-controlled, and CNC versions. Even though long-replaced for one-off production in an industrial context by CNC milling machines, there are still a small number of manufacturers still producing wholly manual universal mills.

Differentiating between various milling machine variants

The design of the universal milling machine is not suitable for every application: when it comes to especially large and heavy components, a moving work table is more a hindrance than a benefit. This is why industry came up with the gantry milling machine. These high-performance devices operate by moving the spindle around the workpiece using a gantry guiding system. Other specialist types of milling machine include the bed-type milling machine and the knee-type milling machine.

The universal milling machine is the standard tool of its class and is primarily used in one-off productions, but its computerised controls (CNC) mean that the exact same milling programme can be repeated at the touch of a button. Industry does offer a range of milling machines optimised for true serial production, but those looking to construct prototypes, produce small series, or train staff need look no further than the basic universal mill. Such milling machines are also found in a large number of repair workshops.

In order to reduce wear on tools and enhance precision, milling machines should always be fitted with cooling lubrication. And to ensure the surrounding area does not become soiled, machine housing or partition walls may prove to be very useful. A universal mill also needs effective lighting and long-term efficiency can be ensured by repeatedly recording work results over the course of time for comparison.

Universal milling machines vary greatly in terms of size, producible tolerances, and processing options. The universal design does mean the ability to equip an extensive selection of tools, but a given product cannot always be produced on every milling table while maintaining consistent quality. When choosing a suitable machine, it is worth clarifying the following questions:

  • What material will usually be processed?
  • How often do series need to be produced?
  • How large are the workpieces to be manufactured?
  • What tolerance ranges need to be met?

The harder, heavier, larger and more precise a completed workpiece, the higher quality the universal milling machine design needs to be. For infrequent milling process on trial prototypes or fittings, simpler machines will be adequate. If serial quality individual pieces need to be created from solid steel that are highly resilient and precise, the quality of the mill needs to match.

Minimum requirements for producing serviceable products would be:

  • Choose a machine made by a renowned manufacturer
  • SK 30 or SK 40 tool holder
  • Minimum spindle speed of 50 rpm in slow mode – this enable thread holes to be cut
  • 3000 rpm for contours
  • At least 250 x 700 mm² of clamping surface

These benchmark characteristics are certainly sufficient for producing satisfactory results from soft metals, such as aluminium, bronze or copper, but even steel can be processed to some extent.

Another aspect to consider prior to purchase is the milling accessories available (box cubes, machine vices, dividing apparatus, additional milling tools, etc.), as well as any peripheral devices on offer. Buyer beware: extra costs may be incurred (depending on requirements) that can exceed the cost of the machine itself.

A close appraisal is a must when buying a second-hand universal milling machine and should involve inspection of the guide mechanisms to ensure they do not experience any play.

Electrical issues, on the other hand, are not as critical, as these can generally be fixed on used, manual universal mills without major effort.

It is much more important that all the tracks can be spun by hand with ease without any noticeable resistance on the hand wheel. If this is not the case, worn-out bearings will probably be the cause.

Scratches and dull paint are unavoidable in older used mills, so if a second-hand device is presented in a shining new coat of paint, the buyer should be very cautious. It may point to a painstaking restoration process, but can equally mean the seller is trying to conceal technical problems.

In an ideal scenario, buyers should perform a test run on a prospective second-hand machine with a sample piece and then measure it using a micrometre screw to ensure the machine is capable of attaining the quality desired.

The best-known producers of universal milling machines are: DECKEL, MAHO, EMCO, GROB, KNUTH, KUNZMANN, MAKINO, RAMBAUDI, IXION, and RECKERMANN and finding a universal milling machine for sale from these producers is generally easy.

A newcomer to the field of universal milling machines is OPTIMUM, which is known for its highly affordable universal mills – even when brand new. Entry prices offered by this company for new machining equipment are as low as 2500 euros – an almost unbelievable figure. However, the production quality on these affordable machines is commensurate with their price tag and they are also prone to high repair bills. Other manufacturers of affordable universal milling machines are EPPLE and HOLZMANN

The machines produced by ELMAG, by contrast, are of a noticeable higher quality. Prices start at 12000 euros but they more capable of meeting high industrial standards in terms of performance and quality.

For true professional quality, buyers need to spend two or three times as much on a top-of-the-line milling machine. As such, buying a second-hand universal milling machine from a brand-name manufacturer is a good economical alternative in the majority of cases.